Lightning Comprehensive Tester (Model TK-AP008, C48 / C68 / C52 / C91 / C89 / C94 / C78 Series) is TAOKE’s (Dongguan Taoke Electronics Co., Ltd.) multifunctional automatic test equipment built for mass-production testing of MFi Lightning cables, connectors and chargers. Test items strictly follow the MFi alliance specification, covering 20+ sub-items such as open/short, chip functions, protection performance, line resistance & voltage drop, ESD leakage and swing intermittent — together with a 7-inch LCD and professional test fixtures, a single cable is tested in as fast as ~3 seconds and supports single / double-sided quick detection, making it an efficient tool for incoming, in-process and outgoing inspection in cable and connector factories. Two enclosure sizes (large / small) are available to suit different production-line spaces and capacity needs.

I. Product Overview

The equipment integrates the test mainboard, control unit, 7-inch LCD, buzzer prompt and professional test fixtures into a single test machine, managed and operated by the built-in system. Operators call up the test profile (model / part number) of a product via the touchscreen to complete the whole flow of power-on self-check, loading, automatic test, result judgment and data logging. With single / double-sided functional test heads, it covers both front and back sides of the Lightning connector and the USB end at the same time, enabling fast line changeover and intuitive operation.

Main functions: open/short test for the full Lightning cable series; functional tests such as BJT, OVP, Hi5CC and short-circuit protection; D+, D− continuity and ESD leakage detection; red/black line resistance test and actual voltage-drop test under high current; Lightning chip function detection (e.g. C68 front/back insertion recognition, IC ID, IMSN, ASN, etc.); full-pin detection for C48 / C68 / C94 / C91 / C89 and Lightning PCBA component test; genuine / non-genuine identification; and smart failure-cause prompt for easy repair. Supports insert auto-start and adjustable limited parameters, further improving the production-line test cadence.

Key Specifications

ItemSpecification
Product ModelTK-AP008 (C94 model: TK-AP008-C94)
Product NameLightning Comprehensive Tester (C48 / C68 / C52 / C91 / C89 / C94 / C78 Series)
Applicable ProductsFull Lightning cable & connector series (C48 / C68A / C68E / C68 / C52 / C91 / C89 / C94 / C78), Lightning chargers, Micro to Lightning, Type-C 2.0 / 100W, A to C, C10B, and counterfeit single / double-sided testing
Test StandardTest items are referenced to the MFi alliance specification
Test Sub-items20+ sub-items: open/short, BJT / OVP / Hi5CC / short-circuit protection, D+ / D− continuity & ESD leakage, line resistance & voltage drop, chip ID / IMSN / ASN, full-pin, PCBA component, swing intermittent, etc.
Chip Function TestSupports C68 front/back insertion recognition, IC ID / IMSN / ASN detection; supports non-genuine cable testing and genuine / non-genuine identification
Display7-inch LCD showing test data, actual values and judgment results — more comprehensive and intuitive
PromptBuzzer prompt (one beep on success, two on failure) + smart failure-cause prompt for easy repair
PD / Power TestSupports CC line-resistance detection and PD voltage levels 5-9-15-20V, 3A switching test, 60W power; supports cable aging test
Swing IntermittentSupports swing intermittent test, scanning the signal 500 times per ms
Test SpeedSingle-cable test as fast as ~3 seconds; supports insert auto-start and adjustable limited parameters for quick line changeover
Test FixturesProfessional test fixtures with single / double-sided functional test heads for more convenient and accurate testing
Data & MaintenanceData saving, upgrade interface, remote operation & maintenance; sub-items can be individually enabled / disabled to improve efficiency
PowerAC power input

Equipment Photos

IV. Composition & Structure

ComponentDescription
Test MainboardHandles voltage, current, protocol and chip-function tests for each Lightning cable / connector series
Control UnitRuns the test software, managing model (part number) profiles, test data and result records
7-inch LCDDisplays test items, actual measured values and PASS / FAIL judgment — more comprehensive
BuzzerOne beep on success, two on failure, together with smart failure-cause prompt
Professional FixturesSingle / double-sided functional test heads covering both sides of the Lightning connector and the USB end
Status IndicatorPass / fail indicators give a real-time, intuitive view of test results
Cooling FanIntelligently starts with temperature control to ensure stable long-hour continuous operation
Power & InterfaceAC power input; external USB interface for firmware upgrade and data access; standardized external and test-backplane interfaces for easy connection and maintenance

Accessory List

ItemQty
Lightning Comprehensive Tester (main unit)1
AC power cord1
Professional test-head module (single / double-sided functional test head)1 set

V. Test Software & Operation

The test software runs on the built-in control unit and is operated via the 7-inch LCD touchscreen with a simple, clear and easy-to-learn interface. It clearly displays each test item’s data and actual values for convenient cable-data analysis and quick problem location, while also showing total, passed and failed test counts.

The equipment provides a complete current / voltage debugging interface that directly shows the product’s actual current and voltage for convenient inspection and parameter compensation. Specific functions of a cable can be tested individually while unneeded ones are disabled, speeding up detection and improving efficiency. The software supports Lightning head single-end incoming test, and reserves data saving and upgrade interfaces for remote operation & maintenance.

VI. Typical Applications

  • Full Lightning cable functional test: full series cables & connectors — C48, C68A, C68E, C68, C52, C91, C89, C94, C78, etc.
  • Single / double-sided functional test: single / double-sided tests for C48, C91, C89, C94, etc., covering both sides of the Lightning connector and the USB end.
  • Lightning charger & adapter test: various Lightning chargers, C94 adapters and power cords.
  • Counterfeit test & genuine identification: C52-C94 counterfeit single / double-sided functional test, genuine / non-genuine identification.
  • Micro to Lightning adapter-cable test: Micro to Lightning, C91 and other adapter-cable functional tests.
  • Type-C series test: Type-C 2.0, Type-C 2.0 100W functional tests.
  • A to C & C10B test: A to C 2.0, C10B and other interface-product functional tests.
  • Incoming & in-process inspection: Lightning head single-end incoming test, Lightning PCBA component test.
  • Calibration test: equipment self-check and calibration items to ensure accurate, reliable measurement baseline.

VII. Manufacturer

This product is independently developed and delivered by Dongguan Taoke Electronics Co., Ltd. (TAOKE). The company is a state-certified high-tech enterprise with professional embedded-software, application-software and hardware teams, and core proprietary technologies such as self-developed measurement and control modules. It develops equipment for customers to realize automatic testing and industrial automation control, improving production efficiency while ensuring quality.

For more product information, please visit www.taoke-dg.com or call +86-769-88058576.

Brand note: TAOKE (Dongguan Taoke Electronics Co., Ltd.) and TAOYAN (Dongguan Taoyan Electronics Technology Co., Ltd.) are the same company. Products and materials on this page are presented under the TAOKE brand. Unified address: No.13 Kangle Road, Hengli Town, Dongguan.